Preliminary Design Report

Phase I & II Insertion Device

Beamlines

NE-CAT

 

August 2003

 

 

Malcolm Capel

NE-CAT Lead Scientist,

Associate Director for beamline technology

 

 


 


CONTENTS

1. Introduction

2. Design chANGES FROM cONCEPTUAL dESIGN

3. BEAMLINE TECHNICAL SPECIFICATIONS

4. cOMPONENT DESIGN

5. SAFETY ANALYSIS

6. WORK BREAKDOWN

7. r & d PLANS

8. FIGURES

9. APPENDICES


 

 1. Introduction

The principal aims of the NE-CAT collaboration are the design, construction and operation of undulator and bending magnet-based beamlines for biological crystallographic data collection.  Said beamlines will be highly automated,  possess  high brilliance and narrow band pass suitable for optimized MAD crystallographic data collection. The resulting beamlines will be used mainly in support of NIH National Centers for Research Resource (NCRR)-funded core scientific collaborations.  The core scientific collaborations involve a wide range of structural interests including:  biological signal transduction, DNA transcription (initiation and regulation), cell cycle regulation, virus structure and function, protein folding and protein synthesis (ribosome structure). NE-CAT will also reserve a portion of operational time to support biological crystallography by independent researchers. 

 

The main technological challenge of the NE-CAT NCRR proposal is the use of the tandem-offset undulator concept to increase the number of concurrently-operating undulator beamlines at a single APS sector.  We intend to develop three beamlines using the tandem-canted undulator strategy and a single bending magnet-based beamline.  Our current planning is based on use of a pair of 3.3 cm period undulators, 2.07 meters in length with an angular offset of 1.0 milliradian.   Beamline construction will be split into four phases, summarized in  Table 1.1.  Note: for reasons delineated below the order of construction of the four sector 24 beamlines and the nomenclature used to refer to them have changed since submission of the NE-CAT Conceptual Design Report (see first column, Table 1.1).

 

Table 1.1: Description of NE-CAT Beamlines and Build-Phases

 Build Phase Designation

PDR    CDR

Source

Energy Range (KeV)

Energy Resolution DE/E @  12.7 KeV

Focus Spot Size

m HWHH

End

Station Identifier

Flux

(focused)

@ 12 KeV

Phot/mm2/sec

I         I

U.S. ID

5 – 25

1 x 10-4

100 x100

ID-C

1014

II        III

D.S. ID

12.66 OR

14.78

2 x 10-4

100 x 100

ID-E

1014

III       IV

BM

6 – 17

2 x 10-4

500 x 500

BM-B

1011

IV       II

D.S. ID

9 – 17

2 x 10-4

100 x100

ID-D

1014

 

Key:     U.S. ID : Upstream undulator    

D.S. ID: Downstream undulator

BM: Bending magnet

 

Figure 1.1 shows a schematic of the optical trains for the 3 sector 24 insertion device beamlines, indicating the positions of all main optical elements.  The following list details the overall performance goals for all 4 sector 24 beamlines:

 

1)                  Phase I: “Pass-Through” Undulator Beamline.  The first beamline developed (using the upstream, outboard-projecting undulator) will consist of a single optical train, supplying a single experimental endstation with doubly focused monochromatic light from 5 to 25 KeV, with a nominal band pass of order 10-4 (DE/E).  Monochromitization will be accomplished by a cryogenically-cooled double crystal Silicon Bragg monochromator.  A Kirkpatrick-Baez (K-B) mirror pair will focus the monochromatic beam. 

2)                  Phase II: “Single-Crystal Side-Bounce Undulator Beamline.  A single,side-bounce cryogenically-cooled 220 silicon monochromator will accept the residual beam from a diamond-transmission monochromator using  beam from the downstream, inwardly projecting undulator (see Phase IV, below). The side-bounce mono will deliver a monochromatic beam near 12.6 KeV, with a nominal take-off angle (2θ) of 29.54o from the centerline.  The 220 Si crystal will be mounted on a cooling stage that incorporates a vertical translation.  A second silicon crystal (311-cut) will be mounted on this stage, with independent roll and pitch fine adjustments such that a second energy (14.78 KeV) will be selectable by a vertical translation of the cooling stage (following the same 29.54o take off angle provided by the 220 crystal).  This beamline will also use K-B focusing.

3)                  Phase III: Bending Magnet Beamline.  The fourth beamline developed by NE-CAT will use the bending magnet port of the assigned sector. The phase III beamline will incorporate a water-cooled Si-111 monochromator with sagittal focusing, providing a spectral range from 5 to 17 KeV (2 eV bandpass). Vertical focusing will be accomplished with a mechanically figured mirror.

4)                  Phase IV:  Tunable Large-Offset, Side-Bounce Undulator Beamline.  A pair of beamlines will be sourced by the downstream, inboad-projecting undulator.  Monochromatization and physical separation of the Phase I and Phase III beamlines will be accomplished with a large horizontal-offset (1.5m) diamond transmission monochromator, with a spectral range between   ~8.5 and17 keV.  The undiffracted radiation is passes on to the Phase II Fixed-Energy Side-Bounce monochromator.  As with Phases I and II, Phase III will use K-B focusing.

 

This document presents a detailed preliminary design for Phases I and II only.  Separate PDR’s for the proceeding phases will be submitted for review during the current calendar year. The Phase IV beamline will be developed during the first renewal phase of our NCRR funding.  We do, however, present preliminary, overall hutch layout and conceptual beamline design “sketches  for the side station and bending magnet beamlines in the present document.

 


2. Changes Since Submission of Conceptual Design Report.

Three major changes in our optical design have occurred since submission of our Conceptual Design Report in spring of 2002.  None of these changes have substantively altered the overall beamline layout or long-term work plan. These changes are enumerated below:

 

1) We have reassigned the upstream and downstream undulators to different beamlines.  Originally, we had planned on sourcing the Phase I undulator beamline with the downstream, inwardly projecting undulator and Phase II and IV (PDR teminlolgy) with the upstream undulator.   We realized that it will be far easier to accommodate the Phase II and Phase IV (PDR nomenclature) monochromators if they are situated inboard of the Phase I beam.  With this reassignment of the undulators, the mechanical mounts and cooling systems for Phase II and IV monochromator elements will be oriented away from the Phase I (outboard) undulator beam, minimizing stearic clash between Phases I, II and IV.  The only significant effect of this design change is in the placement of the penetrations in the first and secondary optics enclosures.

 

2) In our CDR we planned on using diamond-based monochromators in all NE-CAT insertion device beamlines.  A patent encroachment suit has been filed by General Electric Corporation against the one commercial diamond vendor capable of sourcing diamonds of the requisite optical quality and size (Sumitomo Electric, Japan).  Thus, all optical quality diamond sales by Sumitomo Electric are embargoed in the U.S. for the foreseeable future.  We have responded to this situation in two ways:  First, we have opted to use cryogenically cooled silicon crystals (111-cuts) in the Phase I monochromator.  An APS crystal mount design exists that is compatible with the Phase I Kozhu monochromator.   Second, we have re-ordered the deployment schedule for the Phase II and Phase IV (PDR nomenclature) monochromators.  Originally we had planned on installing the large-horizontal offset transmission monochromator-based optical train feeding experimental station ID-D; followed by the single crystal side bounce optical system sourcing experimental state ID-E.   Our optical design mandates the use of a diamond transmission monochromator in Phase IV (PDR nomenclature). Also, due to the present difficulty in procuring optical diamonds we have decided to convert the fixed-energy, single side-bounce to a cryogenically-cooled single crystal silicon (220-cut).  This will give us needed breathing room to find a suitable replacement vendor or wait out the legal embargo against Sumitomo-Electric.

3)  An additional tungsten bremsstrahlung collimator (located in the FOE) has been added to simplify the horizontal shielding plan.

 

4)  The length of 24-ID-B has been reduced by 10” on the upstream side to increase the width of the secondary egress path between 24-ID-B and 24-ID-D.

 


 

3. Beamline Technical Specifications.

All four sector 24 NE-CAT beamlines are single-purpose, fixed configuration macromolecular crystallography beamlines.  The following functional elements  must be provided by the various beamline subsystems:

·      Shielding and safety systems must include enclosures for the optics and the experimental hardware and be capable of protecting personnel from radiation and equipment from such faults as loss of power, cooling fluid, etc.

 

·      Optics systems must be capable of delivering a focused monochromatic beam with long-term positional stability to a sample 40-60 meters from the radiation source.  The required positional stability region (horizontal and vertical) is a square of edge length 10 microns with a characteristic time measured in hours.

 

·     Beam transport systems must convey the beam from the sector front end to the sample position via ultra high vacuum paths to minimize intensity loss (due to absorption) and scattering background.

 

·     Utility systems must provide conventional infrastructure such as plumbing of water and compressed gases; electrical power; HVAC capability; liquid nitrogen; and mechanical support.

 

·     Control systems must provide interactive (and secure) local and remote control of all optics, sample handling and detection  subsystems.

 

·     Front ends, insertion devices and dipole magnet must provide an X-ray beam with an energy range of at least ~5KeV to ~30 KeV.

 

·     The lab and office module must provide for mechanical equipment setup and maintenance; wet laboratory capability for sample preparation; and office space for operations staff and data reduction.


The required performance characteristics for the four NE-CAT sector 24 beamlines are:

3.1 Phase I “passthroughbeamline, using outboard-projecting undulator:

·        An energy range of 5-25keV.

·        An unfocused beam of approximately 1012 X-rays/mm2/sec to a sample about 65 meters from the source.

·        A focused beam of approximately 1014 X-rays/mm2/sec to a sample about 65 meters from the source.

·        A focal spot size using mirrors of <100 μm horizontal by <100 μm vertical.

·        A beam with an energy bandwidth of ΔE/E ~1 x 10-4 at an energy of ~12.66 keV.

·        A beam that is stable to <10% of its size (e.g., a 100 μm beam will have a positional stability of 10 μm).

 

3.2 Phase II single-crystal side-bounce beamline using the inboard-projecting undulator:

·        A fixed energy  at ~12.66KeV or 14.78 KeV, with a fixed take-off angle (2θ) of  29.54o.

·        An unfocused beam of approximately 1012 X-rays/mm2/sec to a sample at 58 meters from the source.

·        A focused beam of approximately 1014 X-rays/mm2/sec to a sample at 58 meters from the source.

·        A focal spot size using mirrors of <100 μm horizontal by <100 μm vertical.

·        A beam with an energy bandwidth of ΔE/E <2 x 10-4 at an energy of ~12.66 keV.

·        A beam that is stable to <10% of its size (e.g., a 100 μm beam will have a positional stability of 10 μm).

 

3.4 Phase III bending magnet beamline:

·        An energy range of ~5-17keV.

·        An unfocused beam of approximately 1010 X-rays/mm2/sec to a sample about 35 meters from the source.

·        A focused beam of approximately 1011 X-rays/mm2/sec to a sample about 35 meters from the source.

·        A focal spot size (using either zone plates or mirrors) of <500 μm horizontal by <300 μm vertical.

·        A beam with an energy bandwidth of ΔE/E <4 x 10-4 at an energy of ~12 keV.

·        A beam that is stable to <10% of its size (e.g., a 500 μm beam will have a positional stability of 50 μm).

 

3.5 Phase IV diamond-transmission beamline, using the inboard-projecting undulator:

·        An energy range of ~8.5-17keV.

·        Horizontal offset of monochromatized beam by 1.5 m.

·        An unfocused beam of approximately 1012 X-rays/mm2/sec to a sample about 42 meters from the source.

·        A focused beam of approximately 1014 X-rays/mm2/sec to a sample about 42 meters from the source.

·        A focal spot size using mirrors of <100 μm horizontal by <100 μm vertical.

·        A beam with an energy bandwidth of ΔE/E <2 x 10-4 at an energy of ~12.66 keV.

·        A beam that is stable to <10% of its size (e.g., a 100 μm beam will have a positional stability of 10 μm).

 

 

3.6 End Stations

The sector 24 endstations will incorporate similar designs and subsystems used in the NE-CAT 8BM endstation.  The principal components of all four endstations are:

·        Collimation system, consisting of two independent arrays of pairs of vertical and horizontal slit blade pairs, separated by ~ 1 m.  Individual slit blade positions WILL have a reproducibility of ~ 5μ and operate in roughing vacuum to minimize air scatter and beam intensity degradation via absorption.

·        Fast monochromatic beam shutter with  opening and closing times less than 20 msec, synchronized with the motion state of the crystallographic spindle.

·        Precision crystallographic goniometer (using the Kappa geometry), with remotely controlled X,Y and Z spindle adjustments.  The radius of the sphere of confusion of the crystallographic axis will be less than 20μ.  The minimum stepping unit of the crystallographic scanning axis must be less than 1.75 x 10-5 rad. Maximum stepping rate must be greater than 10o/sec to efficienty support “Friedel Flipping” (inverse beam) data collection.

·        Crystal cryocooler, pneumatically-actuated beam attenuators and split diode beam position monitors (two sets in order to measure beam-angle p).

·        Ionization and sample fluorescence monitors.

·        Precision, remotely steered miniature beam stop.

·        Video microscope capable of visualizing crystals with edge lenths  <10μ.

·        Multi-element fast CCD and detector positioner:

1. active area consisting of at least 4000 x 4000 pixel elements with an effective pixel size less than 100x100 μ.

      Phase I: ADSC Q315: 6000x6000 pixels (315x315 mm active area)

      Phase II,III: ADSC Q210

      Phase IV: ADSC Q315

2. aggregate CCD array readout times less than 2 sec with high sensitivity and low noise.

3. maximum spindle to detector distance (SDD)> 1m, minimum SDD < 0.1 m, with ability to pitch detector about the 2θ axis (LR Desing A-frame).

·        High performance data flow and computational cluster.

 


4. Component Design.

This section describes mechanical and optical components of the Phase I and II sector 24 ID beamlines